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FC500
LEYO
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The FC500 five-axis crown-type gantry machining center scales up the performance of our proven gantry architecture. Engineered for parts that demand larger work envelopes without sacrificing micron-level accuracy, the FC500 employs a thermally symmetric fixed-bridge structure, heavy-duty roller guideways, and direct-drive tilting-rotary table to deliver true 5-axis simultaneous contouring. From large aluminum structural frames to deep-cavity injection molds and tough superalloy housings, this gantry-type machining center masters both roughing and finishing with minimal part handling. A high-torque capable spindle, flexible automation interfaces, and a space-optimized footprint make the FC500 the intelligent choice for international manufacturers looking to upgrade their 5-axis CNC capacity while keeping floor space and investment under control.
Extended five-axis working range: With a table diameter of 500mm, it can handle larger parts than typical compact five-axis milling machines, thereby reducing the need to split the job across multiple machines.
Five-axis contour machining: Utilizing the directly driven A-axis and C-axis, it achieves full five-axis linkage, enabling the machining of complex free-form surfaces, deep ribs, and bevel features in a single operation - making it highly suitable for machining integral blisks, impellers, and large mold cores.
Thermally stable crown-type gantry frame: The symmetrical fixed bridge design ensures uniform thermal expansion and excellent dynamic stiffness, maintaining strict tolerances during long-term unattended production operations.
Heavy-duty cutting capability: With a spindle power of up to 18 kW (peak 25 kW), combined with high-rigidity roller guideways and preloaded double nut ball screws, it enables powerful rough machining of hard metals such as stainless steel and titanium.
Direct-drive tilting and rotating worktable: Torque motor technology eliminates backlash, achieves faster acceleration, and produces superior surface finish on the engraved surface.
High-speed precision spindle: Equipped with a standard 20,000 rpm bearing spindle, it ensures clean and precise cutting actions with small diameter tools for ultra-fine finishing.
Closed-loop full linear scale: All linear axes are equipped with glass scale feedback as standard, ensuring consistent positioning accuracy. This is a prerequisite for precision tolerance in aerospace and medical machining.
Simplify complex part programming: Siemens or Heidenhain control systems feature cycle packages for five-axis machining, motion calibration programs, and efficient chip management functions, supporting unattended operation.
Compact installation, large capacity: Despite the extended travel, the FC500 still maintains a relatively compact footprint, enabling high-end five-axis gantry production without requiring large-scale factory modifications.
Aerospace & Energy: Turbine blades, blisks, impellers, and structural brackets in aluminum, titanium, and superalloys.
Precision Mold & Die: Injection mold cores with deep ribs, EDM electrode manufacturing, and die-casting tooling requiring high surface finish.
Medical Device Machining: Orthopedic implants, spinal cages, dental abutments, and surgical instruments in stainless steel and PEEK.
Automotive & Motorsport: Turbocharger compressor wheels, high-performance transmission parts, and prototype aluminum components.
Optics & Watchmaking: Complex micro-machined housings, lens mounts, and high-polish surfaces on miniaturized parts.
FAQ
Q1: How does the FC500 differ from the FC400 5-axis gantry machining center?
A: The FC500 provides a larger work envelope with 500×400×350 mm travels, a Ø500 mm table, higher table load capacity (300 kg), and increased spindle power. It is the natural choice for customers machining medium-to-large parts while retaining the same simultaneous 5-axis crown-type gantry rigidity.
Q2: Is the FC500 a true simultaneous 5-axis machine?
A: Yes. The FC500 performs full 5-axis simultaneous machining, not just 3+2 positioning. Combined with direct-drive rotary axes and advanced CNC controls, it handles impellers, deep-cavity molds, and multi-surface parts in one setup.
Q3: What materials can the FC500 large-format 5-axis CNC machine process?
A: Everything from aluminum and brass to hard metals like stainless steel, titanium, Inconel, and hardened tool steels. The machine is engineered for both high-speed light-metal cutting and tough-alloy roughing with the right spindle choice.
Q4: What is the minimum order quantity and lead time for the FC500?
A: Minimum order quantity is 1 unit. Standard delivery time is 75–100 days, depending on options and current production schedule. Express configurations may be available; please inquire with our sales team.
Q5: How is the machine installed and how do you train our staff?
A: We offer remote setup guidance with detailed video calls, or on-site installation and operator training by our engineers internationally. Every machine comes with comprehensive English documentation, maintenance tutorials, and CAM post-processor assistance.
Q6: Do you supply a post-processor for our CAM software?
A: Absolutely. We provide and fine-tune post-processors for Siemens NX, Mastercam, HyperMill, PowerMill, and other major CAM platforms, ensuring your FC500 is production-ready immediately.
Q7: What warranty and after-sales support do you provide?
A: The FC500 gantry machining center includes a 12-month warranty. We offer lifetime remote diagnostic support, fast international spare parts delivery, and wear-and-tear preventive maintenance kits.
Q8: Can the FC500 be integrated into an automated production line?
A: Yes. The machine is factory-prepared for automation: automatic doors, robot communication protocols (Ethernet/IP, Profinet), automated fixture clamping, and conveyor connections are all available as customization options.
Q9: What certifications and shipping documents are supplied?
A: Standard delivery includes CE Declaration of Conformity, ISO 230-2 factory accuracy test report, packing list, and commercial invoice. We ensure packaging meets container shipping requirements and can support export customs documentation.
Q10: Can we see the FC500 cutting a test part before purchase?
A: Definitely. You are welcome to visit our CNC machine tool factory for a live demonstration, or we can arrange a video call cutting session and provide the machined part with a CMM inspection report for your evaluation.
